How Tuthill Porsche Enhanced Their Operations with a 30m x 15m x 7.3m Custom Storage Building

Izzi Grigg
2026-01-09T09:17:36+00:00

Tuthill Porsche, renowned specialists in Porsche restoration and motorsport engineering, partnered with Kit Buildings to implement a comprehensive storage solution. The installation of a 30m x 15m x 7.3m Double Truss PVC building has transformed their operational capabilities, providing secure, weather-protected space for their valuable automotive inventory and restoration projects.

The Automotive Storage Challenge

Premium automotive operations face unique facility requirements. Whether specializing in classic car restoration, motorsport engineering, or vehicle preparation, these businesses need storage solutions that protect valuable inventory while maintaining operational efficiency.

The Challenge

When expanding automotive operations, several critical facility challenges often emerge:

Space Constraints: Growing businesses frequently find their existing facilities reaching capacity, limiting their ability to store projects, incoming vehicles, and valuable parts inventory securely.

Weather Protection: Classic and high-value vehicles require optimal environmental protection to preserve their condition and value. Traditional outdoor storage presents unacceptable risks from weather exposure.

Quick Deployment: Businesses need solutions that can be implemented rapidly without lengthy construction timelines that disrupt ongoing operations and revenue generation.

Cost-Effectiveness: While quality is paramount, most operations require solutions that deliver professional-grade protection without the substantial capital investment of traditional building construction.

Flexibility: Facilities need to accommodate various vehicle types and operational requirements, from compact vehicles to larger transporters and support equipment.

The Solution: 30m x 15m x 7.3m Double Truss PVC Building

The selected solution was a Double Truss PVC Storage Building configured with the following specifications:

Building Dimensions:

1. Length: 30 metres (98 feet)

2. Width: 15 metres (49 feet)

3. Apex Height: 7.3 metres (24 feet)

4. Total covered area: 450 square metres (4,844 square feet)

Key Features:

1. Double Truss Framework: Hot-dip galvanized steel structure providing superior load-bearing capacity and enhanced structural stability

2. Heavy-Duty PVC Cover: Industrial-grade 610g/m² (22oz) PVC tarpaulin offering complete weather protection with UV stabilization

3. Large-Span Access: Wide, clear-span interior allowing easy maneuvering of vehicles and equipment without internal columns

4. Professional Door System: High-quality access points suitable for vehicle entry and workshop operations

5. Natural Lighting: Translucent PVC panels providing excellent natural light, reducing operational costs

Implementation Process

The installation process followed a streamlined approach:

Site Assessment: A comprehensive site evaluation ensured optimal placement and proper foundation requirements for the building.

Custom Configuration: The building specifications were tailored to meet the specific operational requirements and site conditions.

Rapid Installation: The modular design enabled swift installation with minimal disruption to daily operations. The building was fully operational within weeks rather than months.

Quality Assurance: Every component met rigorous quality standards, with the galvanized steel framework engineered for decades of corrosion-free performance.

Results and Benefits

The installation has delivered significant operational improvements:

Enhanced Vehicle Protection

The 450-square-metre covered space provides comprehensive weather protection for valuable vehicles. The heavy-duty PVC cover shields vehicles from rain, UV damage, and environmental contaminants, preserving both ongoing work and completed projects.

Increased Operational Capacity

The substantial covered area effectively expanded operational capacity, allowing for:

1. Multiple vehicles stored under cover simultaneously

2. Dedicated staging areas for incoming and outgoing projects

3. Protected parts inventory and equipment storage

4. Efficient workflow zones within the covered space

Cost-Effective Solution

Compared to traditional building construction, this approach achieved:

1. 50-60% reduction in capital investment

2. Minimal foundation requirements reducing groundwork costs

3. Rapid deployment minimizing business disruption

4. Lower ongoing maintenance costs

Operational Flexibility

The clear-span design provides unobstructed interior space, enabling:

1. Flexible layout configurations as needs change

2. Easy vehicle maneuvering without spatial constraints

3. Multiple vehicle storage with excellent access

4. Potential for future modifications or expansion

Professional Appearance

The building's professional appearance provides an impressive facility for vehicle storage and operations while maintaining a quality aesthetic.

Technical Specifications

Structural Framework:

1. Material: Hot-dip galvanized steel CHS tubing

2. Design: Advanced double truss configuration

3. Engineering: Optimized for UK weather conditions

4. Warranty: 20-year structural warranty

Fabric Cover System:

1. Material: 610g/m² industrial PVC tarpaulin

2. Properties: UV-stabilized, waterproof, fire-retardant

3. Warranty: 5-year material warranty

4. Performance: All-weather protection

Foundation System:

1. Type: Concrete strip foundations with anchor bolts

2. Load capacity: Engineered for heavy equipment and vehicle traffic

3. Installation: Professional groundwork ensuring long-term stability

Real-World Performance

The installation has proven its value through consistent, reliable performance:

Weather Protection: Through all seasons, the heavy-duty PVC cover has provided complete protection from rain, snow, UV exposure, and temperature fluctuations, maintaining optimal conditions for valuable vehicles.

Structural Integrity: The double truss framework has demonstrated excellent stability even during high winds and heavy snow conditions typical of UK weather.

Operational Reliability: Daily vehicle movements, equipment access, and general operations have been seamlessly accommodated without any structural or functional issues.

Maintenance Requirements: The building has required minimal maintenance, with the galvanized steel framework showing zero corrosion and the PVC cover maintaining its integrity and appearance.

Why This Solution Works for Automotive Businesses

The Tuthill Porsche installation demonstrates why Double Truss PVC buildings are increasingly popular among premium automotive businesses:

Rapid Deployment: Installation measured in weeks rather than months, minimizing business disruption and providing quick return on investment.

Professional Standards: Industrial-grade materials and engineering deliver protection and appearance standards suitable for premium automotive operations.

Scalable Investment: The modular nature allows businesses to start with one building and expand capacity as needed without major capital commitments.

Versatile Applications: The same building type serves multiple purposes - from vehicle storage to workshop space to parts inventory protection.

Weather Resilience: The double truss framework and heavy-duty PVC cover provide reliable all-weather protection essential for vehicle preservation.

Industry Applications

While Tuthill Porsche's application focuses on classic car storage and restoration, these buildings excel across the automotive sector:

1. Classic car storage facilities

2. Vehicle restoration workshops

3. Dealership overflow storage

4. Motorsport preparation facilities

5. Vehicle collection storage

6. Parts and equipment warehousing

7. Vehicle detailing centers

8. Pre-delivery inspection areas

Investment and ROI

For businesses evaluating similar solutions, this type of installation demonstrates compelling return on investment:

Capital Efficiency: These buildings deliver professional-grade covered space at approximately 50-60% of traditional construction costs.

Operational Savings: Reduced vehicle damage from weather exposure, improved workflow efficiency, and lower insurance premiums contribute to ongoing savings.

Revenue Enablement: Enhanced capacity enables businesses to accept more projects and store more inventory, directly supporting revenue growth.

Asset Preservation: Protecting valuable vehicles and equipment from environmental damage preserves asset value and reduces replacement costs.

Future-Proofing with Modular Design

One often-overlooked advantage of this building solution is its future flexibility. The modular design means:

1. Buildings can be relocated if site requirements change

2. Additional sections can be added to expand capacity

3. Door configurations can be modified as needs evolve

4. The structure can be repurposed for different operational requirements

This flexibility is particularly valuable for growing businesses where future needs may differ from current requirements.

Environmental Considerations

The Double Truss PVC building also offers environmental advantages:

Energy Efficiency: Translucent PVC panels provide excellent natural lighting, substantially reducing artificial lighting requirements and associated energy costs.

Resource Efficiency: The manufacturing process and materials use significantly fewer resources than traditional construction.

Longevity: The galvanized steel framework and quality PVC cover are engineered for decades of service, avoiding the waste associated with frequent replacements.

Recyclability: At end of life, both the steel framework and PVC materials can be recycled, reducing environmental impact.

Conclusion

The implementation of a 30m x 15m x 7.3m Double Truss PVC building represents an exemplary solution for premium automotive businesses requiring professional-grade covered space. This project demonstrates how modern fabric buildings can deliver traditional building benefits - weather protection, durability, professional appearance - while offering significant advantages in cost, installation speed, and operational flexibility.

For businesses in the automotive sector facing similar space challenges, this case study illustrates the practical benefits and strong return on investment available from well-engineered fabric building solutions. The success of this installation proves that temporary structures can meet the demanding requirements of high-end automotive operations.

About Kit Buildings

Kit Buildings is the UK's leading supplier of professional-grade fabric and steel buildings for commercial, industrial, and agricultural applications. With decades of experience and thousands of successful installations, we deliver engineered solutions that combine quality, value, and performance.

Our Double Truss PVC Storage Buildings represent the evolution of fabric building technology, incorporating advanced engineering, premium materials, and comprehensive quality standards to deliver reliable, professional storage solutions.

Get Started with Your Storage Solution

If your business requires additional covered space, vehicle protection, or operational expansion, we can help design the optimal solution for your requirements.